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Industrial CT Inspection Systems Industrial CT Inspection Systems

Industrial CT Inspection Systems

Blue Star E&E offers various YXLON CT Inspection Systems in different configurations, depending on the industry and permissible margin for error. Using these devices, it is possible to inspect items as small as a hollow medical needle to items as big as large geological samples accurately. The repeatability and reliability of these systems make it widely recognised across industries.

 

FF20 CT System

YXLON FF20 CT is a compact, high resolution industrial CT system, designed for small parts inspection. In applications such as research and development, defect analysis, process monitoring or CT metrology, the FF20 CT is suited for inspection of a wide range of small scale components like electronics and material science.

Features

  • 2D detail visibility of up to 150nm with new water-cooled 190kV transmission tube
  • Temperature stability with granite based manipulation
  • Innovative and intuitive touchscreen operation for quick inspection
  • Application flexibility using trajectories such as a helical CT scan, horizontal field of view extension, virtual rotating axis and standard quick/quality Scan

FF20 CT system is perfectly suited for inspection of small items such as:

  • Electronic components like SMD
  • Semiconductor packaging
  • Probes of new materials (e.g. metal, plastics, CFRP)
  • Microsystems, MEMS, MOEMS
  • Medical devices like hollow needle

FF20 CT has been designed for low temperature expansions and precise inspection item manipulation with high repeatability. This system is equipped with many intelligent functionalities to support the user and make the process easy. Some of those are ‘IntelliGuard’, to avoid collision with X-ray tube and detector; ‘HeliExtend’, to provide consistently good image quality and ‘FlexCenter’, to save time. Additionally, the health-state of the system and the progress of the CT can be monitored from the office through a remote monitoring software.

 

FF35 CT System

YXLON FF35 CT is a compact, high resolution industrial CT system, designed for small parts inspection. In applications such as research and development, defect analysis, process monitoring or CT metrology, the FF35 CT is suited for inspection of very small to medium size parts in industries like automotive, electronics, aviation and material science.

Features

  • Single or dual tube configuration for the highest versatility
  • 2D detail visibility of up to 150nm with new water-cooled 190kV transmission tube
  • Temperature stability with granite based manipulation
  • Innovative and intuitive touchscreen operation for quick inspection
  • Application flexibility using trajectories such as helical CT scan, horizontal field of view extension, virtual rotating axis and standard, quick/quality scan

FF35 CT system is perfectly suited for inspection of small items such as:

  • Electronic components like SMD
  • Semiconductor packaging
  • Probes of new materials (e.g. metal, plastics, CFRP)
  • Microsystems, MEMS, MOEMS
  • Medical devices like hollow needle
  • Small metal parts i.e. injection molds
  • Electronic devices
  • Small castings

FF35 CT system has an optional dual-tube-configuration which allows each tube to be adjusted independently with the touch of a button. This system is equipped with many intelligent functionalities to support the user and make the process easy. Some of those are ‘IntelliGuard’, to avoid collision with the X-ray tube and detector; ‘HeliExtend’, to provide consistently good image quality and ‘FlexCenter’, to save time. Additionally, the health-state of the system and the progress of the CT can be monitored from the office through remote monitoring software.

 

Compact CT System

YXLON CT Compact is a reliable, efficient, fan-beam CT inspection system for capturing high-resolution 3D images of medium to large sized casting parts. Compact CT system addresses high density inspection for larger parts, featuring time saving functions like batch mode and auto image enhancer via a dedicated software. This system is ideally suited for inspecting components in industries like automotive and aerospace.

Features

  • Solid workhorse for efficient entry into industrial CT
  • Programmable parameters make the system easy to use
  • Exceptional use of space with small footprint
  • Batch mode testing increases throughput
  • Available with LDA or flat-panel detector

The system is ideally suited for inspecting medium and large parts such as:

  • Heavy metal castings
  • Aluminum and steel components
  • Cylinder heads, engine blocks and transmission housings
  • Dense historical art and archaeological objects
  • Large geological samples

To speed up the testing process, this system allows the creation of CT projections with different parameters for different areas of the test in a single test run. It maintains the image quality even with the multiple parts testing feature. YXLON’s linear detector array (LDA) guarantees scatter-free image quality and maximum signal-to-noise ratio. CT Compact produces energy which is enough penetrate iron up to 65mm (2.6in) and aluminium up to 250mm (9.9in).

 

Precision CT System

YXLON CT Precision is a high-resolution cone-beam industrial CT inspection system designed for small to medium sized parts. Precision CT system handles low density inspection for medium sized parts.

Features

  • Precise industrial inspection & metrology applications
  • 3D inspections with premium detail recognition
  • Special features like laminography or helical CT for homogeneous images and detail visibility
  • Multiple parts tested in one inspection run to boost workflow

The rock solid granite manipulator makes CT Precision highly durable, warp-resistant and unaffected by temperature. The micro-focus X-ray tube offers unlimited lifespan because of replaceable filament and targets. The helical CT scan mode eliminates the need for image stitching and provides supreme accuracy in all areas of tall parts. YXLON’s software decreases ring artifacts in the CT scans at the source. Additionally, multiple state-of-the-art reconstruction algorithms ensure consistent image quality.

 

Modular CT System

Modular Industrial CT System can be used for the widest range of parts and across all industries. YXLON CT Modular is a scalable, high-power and high-resolution industrial cone-beam CT system, designed for maximum application range. It is an all-round CT inspection system, suitable for both small and large test items across a diverse application spectrum. It is possible to configure the system with multiple tubes and multiple detectors according to inspection requirements of the user.

Features

  • Covers the widest inspection range
  • Custom-designed system with multiple tubes and multiple detectors
  • Special inspection modes like laminography or helical CT for improved image quality and increased detail visibility
  • Flexible batch mode perfect for multiple part inspection scenarios

This dual-detector/ dual-source CT system allows to inspect a wide range of items such as:

  • Small electromechanical components
  • Small to large castings
  • Cultural artifacts
  • Composite structures
  • Additive manufactured parts

This system is equipped with a high penetration power from the 600kV X-ray tube and the magnification capabilities of the microfocus X-ray tube. The rock solid granite manipulator makes CT Precision highly durable, warp-resistant and independent of temperature. The helical CT scan mode eliminates the need for image stitching and provides supreme accuracy in all areas of tall parts. YXLON’s software decreases ring artifacts in the CT scans at the source. Additionally, multiple state-of-the-art reconstruction algorithms ensure consistent image quality.

 

Multiplex CT System

YXLON CT Multiplex is an industrial CT inspection system designed for production and various applications. A person without any specialised knowledge of CT can operate this system to acquire tomographic images with ease.

Features

  • Highly dynamic radioscopy (HDR) and CT in one universal X-ray inspection system
  • Automatic defect recognition (ADR)
  • Programmable inspection workflow for CT and radioscopy
  • Depiction of CT tomograms directly in the system software
  • QuickScan CT scan in less than 30 seconds from start to tomogram
  • Intuitive tomogram visualization and navigation at the operator console
  • IO/NIO confirmation for tomograms
  • Any combination of radioscopy positions and CT tomographic images within programmed inspection
  • Integrated data management, including export function

From tomographic images obtained from CT inspection, it’s very easy to locate the exact position and size of the flaws. These CT findings are rapidly available and can be visualised directly in the radioscopic system. With a basic understanding of how to evaluate the tomograms, one can operate this without any deep knowledge of the technology. With options like these, Multiplex CT system is the optimal solution to be used during production.

 

Cougar EVO System

YXLON Cougar EVO is a scalable X-ray inspection system with a small footprint designed to provide advanced inspection solutions in the field of non-destructive testing. Keeping user’s convenience and industrial feasibility in mind, these systems maintain minimum footprint possible. Equipped with advanced software and robust hardware, these systems produce higher quality results with excellent consistency.

Features

  • Optimised design and new ultra sharp monitor
  • Simplified, enhanced and reliable X-ray inspections
  • Exceptional 2D/3D image quality in the shortest time
  • User-friendly FGUI interface
  • Minimal system footprint for limited space

Cougar EVO can be upgraded to a CT system with optional microCT module. CT technology enables this system to perform industrial quality assurance, with in-depth 3D examination of the inspection items via virtual cross sections and layers. Using the user-friendly YXLON QuickScan module, it can deliver 3D images and virtual slices within a minute.

 

Cheetah EVO System

YXLON Cheetah EVO is a best-in-class scalable X-ray inspection system designed to provide superior inspection solutions in the field of non-destructive testing. Keeping user’s convenience and industrial feasibility in mind, these systems maintain minimum footprint. Best quality software and hardware enable these systems to generate premium quality results with excellent consistency.

Features

  • Exceptional 2D/3D image quality in the shortest time
  • User-friendly operation for high-tech inspections
  • One-click solutions for advanced manipulations
  • Best-in-class DR technology

It is possible to upgrade Cheetah EVO to a CT system with an optional microCT module. With CT, this system can be used for industrial quality assurance, by performing in-depth 3D examination of inspection items via virtual cross sections and layers. YXLON QuickScan module enables it to deliver 3D images and virtual slices within a minute.

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