NDT Systems & Industrial Automation

Industrial Automation

Primary Packaging Solutions Primary Packaging Solutions

Primary Packaging Solutions

Blue Star E&E provides a wide range of primary packaging solutions that include bag-sealing equipment, automatic bagging solutions and liquid filling solutions. These systems are easy to install, operate and maintain, and address various industrial automation needs.

The company exceeds industry standards for quality and safety to ensure valuable service. Bagging solutions follow a simple technique, wherein a PE sleeve is sleeved on a feed chute for the products that fall into the bottom of the bag, after which the top of the bag is sealed and the sheath is cut to loosen the bag.

Jumbo/Flexible Intermediate Bulk Container (FIBC) Bagging Solutions

Blue Star E&E offers filling solutions for FIBC or jumbo bags made of flexible fabric, designed for storing and transporting dry, flowable products such as sand, fertilisers and granules of plastic. This solution is well-suited in industries like food, chemicals, cement and plastics.

A few notable features are:

  • Weight range: 500-1500kg
  • Bag packaging material: HDPE, PP, woven sacks
  • Maximum speed that can be achieved: 40-45 bags per hour

Form Fill and Seal (FFS) Bagging Machine

Blue Star E&E offers FFS bagging solutions in high, mid and low speeds. These machines are fully automatic, and make bags from rolls of pre-printed, center-folded polyethylene film and are suitable for packaging a wide range of loose-fill materials. These form fill and seal baggers can be integrated upstream from either a weighing or a volumetric feeding system and downstream from conveying and palletising systems. FFS solutions from Blue Star E&E allow the customers to greatly reduce their packaging material cost and also ensure great performance and unrivaled reliability.

A few notable features are:

  • Weight range: 5-50kg
  • Bag packaging material: HDPE, LDPE, LLDPE, PE, PPE, woven sacks
  • Maximum speed that can be achieved for high speed FFS: 2400 bags per hour
  • Maximum speed that can be achieved for low/mid-level speed FFS: 800 bags per hour

Open Mouth Bagging Machine

Blue Star E&E provides open mouth bagging solutions to address the automation needs of various industries. These highly versatile machines are considered among the fastest automatic bagging systems in the market. These bagging machines can be used to bag a wide variety of products such as powders, granular materials, minerals and chemicals. They are also capable of handling several kinds of open mouth bags including paper bags, poly-woven bags and polyethylene bags.

A few notable features are:

  • Weight range: 5-50kg
  • Bag packaging material: Paper bags, HDPE, LDPE, LLDPE, PE, PPE, woven sacks
  • Maximum speed that can be achieved with high speed: 1300 bags per hour
  • Maximum speed that can be achieved with low speed: 600-800 bags per hour

Mobile Bagging Machines

Blue Star E&E offers transportable bagging options that ensure operational flexibility by on-site movement and site to site transportation. These machines are capable of making bags as high as 120 tonnes of stock-piled materials each hour, at the right time and at the right place. These mobile bagging machines allow cost reduction due to its faster shipping and rolling stock turnaround time.

Valves Bagging Machine

Blue Star E&E offers valve bagging machines primarily suited for chemical, mineral and food industries. Unlike other bagging machines, the material is filled through a 'valve' in the bag rather than being poured in through an open mouth. This makes these baggers ideal when cleanliness and efficiency are a high priority. They are available with gravity, impeller, auger, air packer and compaction feeder. Valve bagging solutions come in high speed as well as low speed.

Some of the notable features are:

  • Weight range: 5-50kg
  • Bag packaging material: Paper bags, HDPE, LLDPE, PE, PPE
  • Maximum achievable speed with high speed: 1400-1800 bags per hour
  • Maximum achievable speed with low speed: 800-1000 bags per hour

Liquid Filling Solutions

Blue Star E&E offers high quality, robust liquid filling solutions to address various automation needs. Liquid filling machines are designed to accurately fill containers and add efficiency to the customer's filling process. The automatic liquid filler moves the product from a holding tank to the waiting bottles or containers without the need of operator interaction during each fill cycle. In automating the filling process, a company can expect to improve packaging operations in various ways like allowing the liquid packagers to significantly increase the number of products that can be packaged each day. The intermediate bulk container (IBC) liquid filling machines are designed and manufactured for foaming and non-foaming products with limited operator input.

Suitable for the following containers:

  • Cans and tins
  • Buckets
  • Barrels/drums
  • Intermediate bulk container (IBC)
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